Prevent Tragedies - Lessons learned from Texas City Refinery Explosion 2005 and RISK MANAGEMENT modules, AND THE PROACTIVE SAFETY METHOD, RISKS AND EMERGENCIES
Figure 1 - Texas City Refinery Explosion 2005 Lessons learned from Texas City Refinery Explosion 2005 and ProSREM Reference: Organizational Accidents Revisited - James Reason Background In March 2005, a hydrocarbon vapor cloud exploded at BP’s Texas City refinery, killing 15 workers and injuring over 170 others. The site was designed to convert low octane hydrocarbons, through various processes, into higher octane hydrocarbons that could be blended into unleaded petrol. This was the second-largest oil refinery in Texas and the third-largest in the US. BP acquired the Texas City refinery as part of its merger with Amoco in 1999. The refinery was built in 1934 but had been badly maintained for several years. A consulting firm had examined conditions at the plant. It released its report in January 2005, which found many safety issues that included ‘broken alarms, thinned pipe, chunks of falling concrete, bolts falling 60ft and staff being overcome with fumes’. The refinery...