Risk Management Training, and The Proactive Safety Method, Risks and Emergencies. Participate, specialize and support the dissemination of this initiative. This article initially presents the international article approved in JRACR journal, English version: The Sociotechnical Construction of Risks, and Principles of the Proactive Approach to Safety, and after the Risk Management Training, and The Proactive Safety Method, Risks and Emergencies
Risk Management Training, and The Proactive
Safety Method, Risks and Emergencies
Participate, specialize and support the
dissemination of this initiative.
This article initially presents the international
article approved in JRACR journal, English version: The Sociotechnical
Construction of Risks, and Principles of the Proactive Approach to Safety, and
after the Risk Management Training, and The Proactive Safety Method, Risks and
Emergencies
Below is the article approved in the international journal JRACR: The sociotechnical construction of risks and the principles of Proactive Safety.
Available in:
Article
The Sociotechnical
Construction of Risks, and Principles of the Proactive Approach to Safety
Washington Barbosa1,2*, Luiz Ricardo
Moreira 2, Gilson Brito3, Assed N. Haddad4, and
Mario Cesar Vidal 2
1 Oswaldo Cruz Foundation,
Rio de Janeiro (21040360),
Rio de Janeiro, Brasil
2 Production
Engineering Program, Federal University of Rio de Janeiro, Rio de Janeiro (21941914), Rio de
Janeiro, Brasil
3 Production
Engineering Program, Federal University Fluminense, Niterói (24210240),
Rio de Janeiro, Brasil
4 Environmental
Engineering Program, Federal University of Rio de Janeiro, Rio de Janeiro (21941909), Rio de
Janeiro, Brasil
* Correspondence
autor: washington.fiocruz@gmail.com
Received: December 17, 2022; Accepted: February 17, 2023; Published: March 31, 2023
DOI: https://doi.org/10.54560/jracr.v13i1.353
Abstract:
This proposal presents the
Sociotechnical Construction of Risks, Ergonomics, and the two principles of the
Proactive Approach to Safety, Risks, and Emergencies, the Structured Sociotechnical Approach and Dynamics
of Proactive Safety intending to complement traditional risk
assessments, and prevent and Mitigating Major and Fatal Negative Events, the in
organizations such as cases of the explosion of the space shuttle Challenger,
the nuclear accident in Fukushima, the Texas City Refinery and the explosion in
the Port of Beirut, among others. To propose these two principles, case studies
were developed at Fiocruz, and in organizations, sectors, and activities, a
bibliographic review on theses, dissertations, reports from regulatory bodies,
books, scientific articles, and media articles, on major and fatal negative
events, and ergonomics, socio-technical approach, and resilience engineering. A
tragedy prevention course was created, with four free online consultation
modules, based on cases of major negative events. These principles redirect the
focus from human error to Focus on the Structured Sociotechnical System and
Focus on the Dynamics of Proactive Safety. It is proposed that these two
principles can provide us with bases for analysis, to prevent and minimize
Major and Fatal Negative Events, and are a complement to traditional risk
assessments.
Keywords: Ergonomics; Safety, Diagnosis; Method; Risk Management;
Proactive Safety from Risks and Emergencies.
The use of risk management, risk assessment, and
risk analysis emerged more or less independently in several areas: Nuclear
Industry, Insurance, Oil Industry, Safety at Work, Corporate Security,
Financial systems, Information Security, and Security of Products and
Processes.
The word risk is used in many areas and with
different meanings, such as in mathematics, economics, engineering, and the
field of public health.
Safety is a state of low probability of occurrence of
events that cause damage or loss.
The term safety culture was conceptualized for the first
time in the technical report on the accident at the Chernobyl nuclear power
plant in Ukraine, in the 1980s, as being:
“Set of characteristics and attitudes of organizations
and individuals, which guarantee that the safety of a nuclear plant, due to its
importance, will have the highest priority”
Accident is defined as: “an undesirable event that
results in death, health problems, injuries, damages and other losses”.
Near-miss is defined as: “an unforeseen event that had
the potential to cause accidents”. This definition is intended to include all
occurrences that do not result in death, ill health, injury, harm and other
benefits.
The term “incident” cited is defined as: “an unsafe
occurrence arising from or in the course of work, in which no personal injury
is generated”. This term was added to include all occurrences that generated
only material damage and near-accidents in the organizations' focus of action.
Despite
the efforts made by companies, organizations, private sectors, and the
government, a series of major and fatal negative events have happened, such as
the explosion of the space shuttle Challenger, the nuclear accident in
Fukushima, and the explosion in Port of Beirut, among others (Barbosa, 2022).
Turner
(1994) analyzed serious technical accidents over a long period and concluded
that approximately 20 to 30% of the causes of accidents were technical, with 70
to 80% involving social, administrative, or managerial factors.
A series
of studies on air and maritime accidents in Qureshi (2008) showed human and
organizational factors as the main contributors to accidents and incidents. An
analysis of major air and maritime accidents in North America during 1996-2006
concluded that the proportion of causal and contributing factors related to
organizational issues exceeds those due to human error. For example, the combined
causal and contributory factors of aviation accidents in the US showed: 48%
related to organizational factors, 37% to human factors, 12% to equipment, and
3% to other causes; and the analysis of maritime accidents classified causal
and contributory factors as 53% due to organizational factors, 24-29% as human
error, 10-19% for equipment failures and 2-4% as other causes.
Why do
negative events happen?
These
complex events require both a socio-technical approach and a working
conceptualization of these systems.
According
to Llory (2014), however diverse the causes of these accidents are, they all
have an organizational dimension, that is, their root causes must be sought to
verify what caused the accident. They also confirm that the non-occurrence of
serious accidents and good performances in everyday life can hide an important
issue, as a catastrophe may be about to happen.
In this
way, the objective of the research can be presented as follows:
Principles
can be developed, with analysis of these accidents and case studies, according
to Barbosa, 2022, in search of factors and variables, which present proposals
for the prevention and minimization of these accidents, which happen
repeatedly, and that can be transmitted to the organizations.
Initially,
a case study was developed, conducted by the author that originated a monograph
of the specialization course in Ergonomics: "Ergonomic Analysis of Risk
Management of Residues of Dangerous Products from Fiocruz" and an article
by the author on the "Contribution of Ergonomics to the Development of
Proactive Safety, Risks and Emergencies of Waste from Fiocruz Dangerous
Products”, presented in the panel of articles approved at the Abergo 2020
Congress. (Barbosa, 2020)
As a
continuation of this research, an in-depth literature review was carried out on
theses, dissertations, reports from regulatory bodies, books, scientific
articles, and media articles, on major and fatal negative events, ergonomics,
socio-technical approaches, and resilience engineering. The initial cases
presented in Barbosa, 2022 were selected, and the research continued in units,
sectors, and services at Fiocruz and in organizations. Regarding Fiocruz, as
the author is an employee of Fiocruz, he can carry out several visits to these
places, and talk to the Management, Department Heads, Researchers, Engineers,
Architects, and Technicians in the areas of research, infrastructure, and
management, about the other organizations, confidentiality was requested. This
work began in 2016, with the evaluation of the management of Fiocruz's
hazardous products, and has continued in the research laboratories and Fiocruz
units, in other teaching and research institutions, and in other organizations,
until the date of presentation of this work because one of the author's main
activities is the safety assessment of the facilities and services provided by
organizations.
A
tragedy prevention course was also created, with four free online consultation
modules, in a blog by the author, with a base of cases of major negative events
that are hosted in module three (Barbosa, 2022).
2. Literature Review
Traditionally,
in the analysis of negative and fatal events, the blame is directed towards
workers, who are the most fragile elements of the companies' chains of command,
and there is little analysis of the activities performed by workers, and their
consequences in procedures and adequate working conditions, supervision and
management of activities, investments in the maintenance of facilities,
analysis, and adaptation of projects, company policies, remuneration bonuses
for Directors and Managers, social and economic requirements, and analysis of
the legislation applied to the activity, among other issues. Safety management
researchers have focused on this topic in recent decades and have presented
their proposals for analyzing the factors that give rise to these negative
events.
2.1. Evolution of the periods of the analysis of negative and
fatal events
According
to Dechy (2011), we can present the evolution of these periods:
-
Technical period until the 1970s: the source of problems is seen as technology;
security was primarily based on technical reliability,
- Period
of “human error” in the 1980s: the source of the problem is seen as the person
in particular the operators after the Three Mile Island accident in 1979;
allowed improvements in the domains of the human-machine interface, design of
operational procedures, training, among other activities.
- Socio-technical
period in the nineties: After Bhopal (1984), Challenger and Chornobyl (1986)
the source of the problem is seen as the interaction between the social and the
technical subsystems; Furthermore, the concept of “Safety Culture” emerged
after the Chornobyl accident;
-
Interorganizational relationship period from the 2000s: the source of the
problem is dysfunctional relationships between organizations, in particular
with the controlling role of authorities, subcontractors, competitors, and
other departments within an organization
The
results of this evolution are cumulative, not exclusive, and none of these
dimensions should be neglected when analyzing an event, as they all provide
useful information for the world to understand the dynamics that gave rise to
the accident.
2.2. Theories and research related to the analysis of accidents
and management of organizations
We
highlight theories and research related to the analysis of accidents and
management of organizations, which have worked with the history of Safety and
also contribute to the work presented in this article.
According to Hollnagel (2006), we need to have the
etiology of accidents, a study of possible causes or origins of accidents, we
also need to have a safety etiology – more specifically what safety is and how
it can be in danger. This is essential for system safety work in general and
resilience engineering in particular. However, for reasons that are not
entirely clear, development is lacking. The different perceptions of the
accident phenomenon are what in current terminology are called accident models.
Accident models appear to have started with a relatively single factor from
simple models, and developed via simple and complex linear causality models to
present-day systemic or functional models.
Greenwood
and Woods, presented in 1919 the theory that proposed an individual propensity
of workers to accidents at work, in 1931, Heinrich proposed another theory in
which a sequence of factors can cause the accident, in a linear sequence of
falling domino pieces, aligned side by side, in which the fall of one piece
triggers the fall of the other pieces on the side, in a linear sequence of
events, called the Domino Theory. It is a linear cause-and-effect model. In
this theory, it was argued that it would be possible to avoid the accident,
even after the first domino piece had fallen if one of the stones in the
sequence was removed. Heinrich states that about 88% of accidents are due to
unsafe acts, 10% to dangerous conditions, and 2% to fortuitous situations, this
perspective remains one of the preponderant theories in the area of safety in
organizations.
Turner
(1978) analyzed 84 accidents and disasters in all sectors, presenting the idea
that social, technical, and administrative interactions systematically produced
disasters; and also developed the concept of accident incubation, with a
six-stage development sequence:
1.
Normal state, initially accepted beliefs about the world and dangers.
Precautionary norms in laws, codes of practice, or traditional customs.
2.
Incubation period, accumulation of a set of unnoticed events at odds with
accepted beliefs about hazards and norms for controlling them.
3.
Precipitating event, disaster begins, general perception changes, surprise, and
disturbances occur.
4.
Events escalate, consequences become apparent, and collapse occurs.
5.
Rescue and rescue.
6.
Complete cultural readjustment. Investigation. Beliefs and norms of precaution
are adjusted to suit the newly acquired understanding of the world (“this must
never happen again”).
Perrow
(1984) analyzed large-scale accidents, which are a problem for society.
According to Perrow, high-risk organizations with complex technological systems
have structural properties that make these large-scale accidents impossible to
predict and avoid. For this reason, in these complex systems, accidents are
considered “normal” events, and on this basis, he named the theory of normal
accidents, where he concludes that these accidents will repeat themselves, and
suggested that some of these systems should be eliminated, due to risks of the
occurrence of these accidents, the interaction of multiple failures stands out
in these normal accidents, whose operational sequence is not direct. The
difficulty in anticipating these situations. it is due to the infinite number
of possible interactions between failures in the various components of complex
systems.
Reason’s
(1997) model, known as “Swiss Cheese” or the theory of multiple causes, does
not defend a single cause as the trigger for a sequence of events that would
lead to the accident, but linear combinations of latent conditions and active
failures that constitute several chains. and, after overcoming safety barriers
by aligning their vulnerabilities, they culminate in an accident. In this
theory, the influence of the organization in the occurrence of accidents stands
out. Thus, investigations must look for latent conditions that may induce
situations conducive to active failures. Thus, the most effective prevention
should identify hazards or threats and manage the risks.
Rasmussen
(1997) developed the Accimap, which focuses on failure analysis at the
following six organizational levels: government policy and budget; regulatory
bodies and associations; company planning and budgeting; technical and
operational management; physical processes and activities; and equipment, it is
a proposal with a generic approach and does not use failure taxonomies at
different levels of analysis.
Leveson's
(2004) STAMP model is based on levels of control of the socio-technical system.
According to the theory behind STAMP, accidents occur due to the violation of
the conditions in which the system was designed, to support the identification
of violations, a taxonomy of control failures is proposed.
FRAM, Hollnagel, (2004, 2012), is a method
that aims to understand how systems work and how variability propagates between
their functions, to develop more resilient systems.
Using
this model can identify conditions that can lead to accidents in four steps:
•
Identify and characterize the essential functions of the system, for example,
based on the six connectors described;
•
Characterize the variability potential of these connectors;
• Define
functional resonance based on identified dependencies between functions;
•
Identify barriers to variability (reduction factors) and specify required
performance monitoring.
Below is
a Theoretical Framework of Contributions:
Table 1
– Accident Model Theoretical Framework. Self-elaboration.
Author |
Year |
Contribution
to Safety |
Spatial,
School, Georeferenced |
Major Contribution to
Proactive Safety |
Greenwood
e Woods |
1919 |
Theory about the existence
of individual workers' propensity, sought to explain the causality of
accidents at work. |
United
States |
Historical
View |
Heinrich |
1931 |
Theory in which the accident
originates in a linear sequence of events, which he called the Domino Theory. |
United
States |
Beginning of a more
technical analysis, and based on negative events. |
Turner |
1978 |
Accident incubation concept,
and a six-stage development sequence. |
England |
Dynamic risk management
concept, and based on a series of case studies of major negative events. |
Perrow |
1984 |
Normal Accident Theory. |
United
States |
Social Construction of Risk, and that accidents
are inevitable, as alignment of its causes is unique and
not repeatable. |
Reason |
1997 |
Swiss Cheese Model” or the
theory of multiple causes, does not defend a single cause as triggering a
sequence of events that would lead to the accident, but linear combinations
of latent conditions and active failures that constitute several chains and,
after overcoming safety barriers by the alignment of their vulnerabilities,
culminate in the accident. |
England |
Evolution of Domino Theory
and concepts of safety barriers. |
Rasmussen |
1997 |
Accimap model, which focuses
on failure analysis at the six organizational levels. |
Denmark |
The concept of performance
levels in risk management evolves to the proposal of exogenous and endogenous
variables. |
Leveson |
2004 |
The
STAMP theory is that accidents occur due to the violation of the conditions
in which the system was designed. |
United
States |
Evolution of the Accimap
Model. |
Hollnagel |
2004 |
FRAM is a method that aims
to understand how systems work and how variability propagates between their
functions, aiming to develop more resilient systems. |
Denmark |
The complexity of systems,
but it is important to seek the representation of complexity, so I present
the proposal of the 2 models and principles of Proactive Safety. |
2.3. Social
Construction of Risk
It must
be accepted that the risk is derived from the organization, through its
decision-making processes at the strategic, tactical, and operational levels,
that is, the risk is a technically constructed partner, according to Dechy
(2011), Figueiredo (2018), Filho (2021), Hollnagel (2019), Hopkins (2008), Le
Coze (2013), Levenson (2020), Llory (2014), Pidgeon (2000), Perrow (1999),
Rasmussen (2000), Reason (2016), Turner (1997), Vaughan (1996).
And to evaluate
it, adequate qualitative methods are needed for the socio-technical question.
It is
necessary to go beyond the analysis of human and technical factors, compliance
with legislation, and good practices to improve risk management.
These
questions are important and basic for understanding risk management and for
preventing Major and Fatal Negative Events.
3. Methodology
The principles of Proactive Safety, Risks, and
Emergencies are developed through two models.
3.1. Analysis of Modeling
Study on the elements of the
general organization of work in the organization, which were based on the study
of major and fatal negative events presented in Barbosa, 2020 and 2022, to know
and initiate an analysis, through modeling.
3.1.1. Structured Sociotechnical Approach
The socio-technical approach is divided into
organizational, human, and technological factors, which I define as endogenous
variables.
As a contribution to this proposal for a
sociotechnical approach, I present, based on the case studies research for this
work, major and fatal negative events, at the international, national, and
local levels (Barbosa, 2022) and the
Accimap Model Rasmussen (1997), a proposition of the
structured sociotechnical approach, where they are included in this analysis
are the contributors: social, economic and other requirements; norms and
legislation at the World, Country, State, Municipality and Sector levels, which
I define as exogenous variables. As a result of the interaction between
exogenous and endogenous variables, positive and negative events will occur,
which will be shown in Figure 1.
Figure 1. Structural Sociotechnical
Approach. Self-elaboration.
The Exogenous Variables are
the contributors to the event, external to the organization, a possible
classification of level can be at the World, Country, State, Municipality,
Sectors, and others, as examples, we can highlight international, national,
sectorial, state, municipal standards of security, the economic requirements of
recession and economic growth, events of nature, and other variables, which
were not verified in the case studies analyzed in Barbosa (2022), such as
terrorism, sabotage, theft, and vandalism, among others, present in other
unanalyzed negative events.
The Endogenous Variables are the Organizational, Human and Technological
Factors.
The Organizational Factors are related to the actions of the Senior
Management, Administrative Council, Management, Senior Management, and
Advisory/Staff, these functions are in the corporate instance, as an example of
actions of this factor are: the definition of investments, corporate
procedures, and the decisions that affect the area of operations of the
organization, pressures for profitability, continuity, and discontinuity of the
business
Organizational Factors are constitutive elements for Human and
Technological Factors issues, an adequate analysis of the organization's risks
and emergencies is of vital importance for the prevention of major negative
events, and for the success and continuity of the Organization's operations.
The Human Factors are related to the actions of technicians,
supervisors, and middle management who work in the operation of the company's
activity; as an example of a hierarchical level we can exemplify the case of an
oil rig manager, director of a mining company's site and a supervisor of a
manufacturing line; cases related to fatigue, stress, and pressure for results
are issued to be analyzed in this factor.
The Technological Factors are related to the entire infrastructure for
the company's operation, they are the machines, equipment, software, and
production and support facilities; equipment failures are related to this
factor.
Human Error is the tip of the iceberg, it is what initially appears in
major and fatal negative events, it is important to understand the relevance of
exogenous and endogenous variables in the systemically structured
socio-technical system.
“Focus on the Structured Sociotechnical System and not on Human Error”.
First Principle of Proactive Security.
3.1.2. Dynamics of Proactive Safety
To present a dynamic model for Safety Management,
the following model is proposed, shown in Figure 2, as an adaptation of the
boundaries defined by Rasmussen (1997), separating the activity to be analyzed
into three areas:
- Area of Normality – place where the organization
must be positioned; occurrence of non-conformities without criticality for a
major or fatal negative event;
- Danger Area - occurrence of non-conformities
that are critical for a major or fatal negative event, but which have not yet
led to the accident. Area of action of the company's management systems,
normality must be sought, diagnoses must be developed to seek endogenous and
exogenous variables, which may have led to this dangerous area, and through
planning, minimize the possibility of recurrence of these issues:
- Accident Area - apply the emergency and
mitigation plans, to seek a return to the area of normality, as in the
diagnosis of incidents in accidents, the endogenous and exogenous variables
that may have led to the incident must be sought, and through planning to
minimize the possibility of accidents reoccurring.
The
model presents us with an arrow with increased risk, due to social and economic
pressures, for profitability, achievement of goals, granting financial bonuses,
increased workload, and others, which threaten acceptable limits, for safe and
good performance of activities, leading the organization to incidents and accidents.
Figure 2. Proactive Safety
Dynamics Model. Self-elaboration.
It is important to understand systemically the dynamics
of safety management. “Focus on the Dynamics of Proactive Safety and not on
Human Error”. Second Principle of Proactive Security.
4.
Results
Based on
the research carried out, the following cases were selected, which represent
negative events relevant to the research.
Next, we
will present the accidents of Fukushima, Challenger, and Port of Beirut.
4.1. Nuclear Accident in Fukushima
The
Fukushima nuclear accident was a nuclear disaster that occurred at the
Fukushima Nuclear Power Plant on March 11, 2011, caused by the meltdown of
three of the plant's six nuclear reactors.
A 9.0 MW
earthquake occurred at 2:46 pm on Friday, March 11, 2011, with the epicenter
near Honshu, Japan's largest island.
Figure 3. Nuclear Accident in Fukushima. Source: https://brasil.elpais.com/internacional/2021-03-10/10-anos-de-fukushima-golpe-na-reputacao-de-uma-energia-em-retrocesso.html
According
to Hollnaghel (2013), immediately after the earthquake, all the nuclear
reactors in operation at the Fukushima plant, three of the six, were
successfully turned off, but soon after that the external power was lost
because the electrical line was shorted, the electrical panel and the
transformer went out of order, and a power transmission tower was brought down
by the earthquake.
After
the loss of external electricity supply, the emergency standby diesel
generators were successfully started, but approximately fifty minutes after the
earthquake, the tsunami hit the unit, with the wave reaching fourteen to fifteen
meters at the perimeter of the plant, the waves broke the ten meters wall of
the plant. As the emergency backup generators were located underground, they
were flooded with seawater, and electrical equipment, pumps, and fuel tanks
were washed away or damaged, as a result, the plant suffered a total loss of
electrical power.
The
immediate consequence of the loss of electrical energy was the core melting in
Reactors one, two, and three, which in turn caused the massive release of
radioactive materials into the environment, within a few days, of the reactor
buildings of Reactors 1, 3 and 4 exploded because hydrogen that was produced
inside the reactor pressure vessels leaked into the buildings and exploded.
The
plant began releasing significant amounts of radioactive material on March 12,
making it the biggest nuclear disaster since the Chornobyl nuclear accident.
The area became contaminated by the presence of radioactive material released
over it and such exposure caused the site to be continuously irradiated.
The
Fukushima Nuclear Accident Independent Investigation Commission ruled that the
nuclear disaster was "artificial" and that its direct causes were all
predictable. The report also found that the plant was unable to withstand the
earthquake and tsunami. Two employees of Tokyo Electric Power Company died from
injuries caused by the earthquake and another six received radiation exposure
above the acceptable limit for a lifetime.
An
ongoing intensive cleaning program to decontaminate the affected areas and
dismantle the plant will take 30 to 40 years. A barrier in the ground, built in
an attempt to prevent further contamination of groundwater, decreased the
amount of contaminated water collected. In August 2013, however, a huge amount
of radioactive water was detected. There were continuous leaks of contaminated
water at the plant and some at sea. Factory workers are trying to reduce the
leaks through some measures, such as building chemical underground walls, but
they still have not significantly improved the situation.
4.2. The Challenger Case
In 1986,
73 seconds after its launch, the space shuttle Challenger exploded, it was the
first accident of the NASA space shuttle program, and all 7 astronauts died. (Vaughan,
1996; REASON, 1997, 2016).
Figure 4. Explosion of the
Challenger. Source: https://noticias.r7.com/tecnologia-e-ciencia/acidente-com-onibus-espacial-challenger-ha-30-anos-moldou-nova-geracao-de-espaconaves-29062022.
After 6
delays and with the warning that the temperature was below the ideal for
launch, made by mission engineers, and that these low temperatures could cause
an accident, NASA decided to launch Challenger.
The
O-rings of the Space Shuttle rockets expand and contract as the temperature
varies, and on the day of the accident, the temperature at the NASA Space
Center was below freezing, causing the rings to contract, and with this contraction,
there was a leakage of fuel from the rockets, which, upon finding a source of
heat, caused the explosion.
The
issue of O-ring safety dates back to 1977 when engineers at the Marshall Space
Flight Center repeatedly reported to the Solid Rocket Booster (SRB) Project
Manager, George Hardy, that the design of the o-rings provided by Morton
Thiokol was unacceptable. Hardy never forwarded these suits to Thiokol, and the
o-rings were accepted in 1980.
Still,
in the space shuttle design phase, McDonnell Douglas reported that a “burn
through” near the fuel tank would result in a failure that would make it
impossible to abort the mission. The o-rings were then rated Criticality 1,
meaning their failure would result in the spacecraft being destroyed.
Evidence
of serious erosion of the o-rings was verified as early as the second space
shuttle mission, with the spacecraft Columbia, by the Marshall Center. However,
contrary to NASA regulations, the Marshall Center did not report the fact to
NASA's Senior Management, keeping the problem limited to its technical area.
In 1985,
convinced of the catastrophic potential of the problem, Marshall Center and
Thiokol began redesigning the o-rings but did not request a suspension of
flights or the use of o-rings. They treated the problem as an acceptable risk.
Thiokol's
management initially supported their engineers' recommendation to postpone the
Challenger's departure, but in a telephone conversation with a NASA manager,
the latter said: "For God's sake Thiokol, when do you want Challenger to
be launched? in April?" (NPR, 2016). NASA's arguments would apparently be
that if one o-ring failed, there was a second o-ring. However, NASA's own
standards defined that for criticality 1 components, the second element should
be redundancy in case of unpredictable failures, and not as a backup of the
primary element.
4.3.Explosion in the Port of Beirut
On
August 4, 2020, around 6:08 pm, an explosion occurred in the port region in
Beirut, the capital of Lebanon, resulting in more than two hundred deaths and
more than six thousand injured. Hours after the event, the news already
reported that the catastrophe had occurred in Warehouse 12, where 2,750 tons of
pure ammonium nitrate were stored.
Figure 5. Explosion in the
Port of Beirut. Self-elaboration.
In the
explosion at the Port of Beirut, the Lebanese authorities were informed of the
risk of storing the 2.7 tons of Ammonium Nitrate, and the necessary measures
were not taken to transfer this material to a suitable storage location that
could avoid this tragedy. (Human Rights Watch, 2021)
From
2014 to 2020, documents were presented to the authorities of the Port of
Beirut, the Prime Minister, and the President of Lebanon, evidence of the
organizational factor as a precursor to this great tragedy in which more than
200 people died and 6 thousand were injured in an explosion in the port of
Beirut, Lebanon, which completed one year on 08/04/2021.
Storage
of ammonium nitrate, without proper port security for years, is what caused the
explosion.
No
member of the government has yet been penalized for the explosion.
The NGO
Human Rights Watch (2021) accuses the Lebanese authorities of criminal
negligence. In a 126-page report, the entity documented the numerous violations
by politicians and the country's security bodies in the management of this
hazardous materials warehouse.
5.
Discussion
Parameterization and Highlights, Based
on the Proactive Safety Framework, in the Case Studies
5.1 In
the case of Fukushima
The authorities
responsible for the plant were aware of the possibility of larger waves than
those designed to contain flooding of the plant by tsunami waves. A historical
study revealed that a large tsunami occurred in the middle of the 9th century,
estimated at 869 AD and that a researcher had made a strong recommendation to
refurbish the plant in 2006, but the recommendation was reportedly declined on
the grounds that the tsunami was hypothetical and because the claimed evidence
was not accepted by nuclear industry experts.
Recommendations
from the IAEA report (2015) included a few, which specifically address the
issue of overconfidence:
- The
assessment of natural hazards needs to be sufficiently conservative. The
consideration of primarily historical data in establishing the design basis of
nuclear power plants is not sufficient to characterize the risks of extreme
natural hazards. Even when comprehensive data are available, due to relatively
short observation periods, large uncertainties remain in predicting natural
disasters.
- The
safety of nuclear plants needs to be reassessed periodically to consider
advances in knowledge, and necessary corrective actions or compensatory
measures need to be implemented promptly.
-
Operations experience programs need to include experience from national and
international sources. Security improvements identified through operational
experience programs need to be implemented promptly. The use of operational
experience needs to be evaluated periodically and independently.
Regarding the structured sociotechnical approach, the
following stand out:
Economic pressures in relation to the need for
high investments to adjust the height of the walls may have been a prominent
variable for this and other adjustments.
In relation to dynamic security management, the
following stand out:
The recommendation to adjust the height of the
wall was made, but there was a lack of planning and execution of actions to
address this issue.
5..2. In
the case of the Challenger
The
pressure exerted on NASA by society and the government, of 24 launches per
year, was not achieved, as they did not even reach 5 per year. In order to
ensure that its billionaire budget was maintained, and perhaps increased
because despite being reusable, the maintenance of the space shuttle cost
millions of dollars with each launch, which were preponderant issues for the
erroneous decision to authorize the launch of the space shuttle. Space Shuttle.
After
the accident, NASA was prevented from making new missions, while carrying out
safety studies and adaptations. It took 3 years for a new launch to be made,
and only 22 years later, it sent a civilian into space, not by chance, but
another teacher.
Regarding the structured sociotechnical approach, the
following stand out:
The social and economic pressures exerted on NASA
may have been a prominent variable for the effective decision to launch the
rocket.
In relation to dynamic security management, the
following stand out:
The warning was given by the rocket engineers, but
it was not accepted in a decision by the NASA Directorate and the rocket
company.
5..3. In
the case of the Port of Beirut Explosion
In this
case, the Lebanese authorities were unable to recognize the risk and transfer
the ammonium nitrate to a suitable warehouse.
Around
the world, countless numbers including large amounts of the same agricultural
fertilizer that detonated in Beirut began to appear: in Dakar, authorities
found 3,000 tons of ammonium nitrate in warehouses, in Chennai, port officials
admitted they were unsafely storing 800 tons of the chemical, Romanian
authorities discovered nearly 9,000 tons, including 5,000 tons in a single
warehouse. Disaster prevention is not just about preventing distributors from
improperly storing and transporting large amounts of dangerous goods, it is
important to check several issues such as supervision, communication, and
preventive maintenance.
Regarding the structured sociotechnical approach, the
following stand out:
Political and management disorganization may have
been a prominent variable, due to the non-effectiveness of adequate storage of
Ammonium Nitrate.
In relation to dynamic security management, the
following stand out:
The alert was made to the authorities, but the
necessary adjustments were not made.
6.
Conclusions
From the
cases presented of major and fatal negative events, and from the propositions
presented in this article, it is suggested that traditional risk assessments
need to be reassessed. The assessment of exogenous and endogenous pressures on
organizations, the structured socio-technical system, the dynamic management of
safety, and the systemic view of safety, provided us with a way to identify
contributing factors to these major accidents. In this sense, it is a
complement to traditional risk assessments. In risk management, it is important
to use the precautionary principle and conservative measures, and when in
doubt, re-evaluate and use the opinion of experts, to avoid the major accidents
that were described in the cases presented in this article. A decision-making
process that prioritizes the production process, achievement of goals, and
financial issues, and puts Safety in the background, can lead to bigger and
more fatal negative events. These two principles of Proactive Safety, Risks, and
Emergencies are proposed: Focus on the Structured Sociotechnical System and not
on Human Error and Focus on Proactive Security Dynamics and not on Human Error.
Those principles are a complement to traditional risk assessments and can
provide us with bases for analysis, to prevent and minimize these Major and
Fatal Negative Events.
Contributions:” Washington Barbosa: conceptualization,
methodology, writing- original draft preparation, visualization, investigation
Luiz Ricardo: visualization, writing—review and editing Gilson:
conceptualization, writing—review and editing, validation Assed:
conceptualization, supervision, writing—review and editing, validation Mário
Vidal: conceptualization, supervision, writing—review and editing, validation. All
authors have read and agreed to the published version of the manuscript.”.
Funding: This research received no external funding.
Conflicts of Interest: The
authors declare no conflict of interest.
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