The Lochem Lifting Accident and Sociotechnical Fragility in Safety Management through the lens of Proactive Safety Engineering by Washington Ramos Barbosa

 


Figure The Lochem Lifting Accident


Vídeo The Lochem Lifting Acciden

Title

The Lochem Lifting Accident and Sociotechnical Fragility in Safety Management through the lens of Proactive Safety Engineering by Washington Ramos Barbosa

Abstract

The accident that occurred in Lochem, the Netherlands, in February 2024 during bridge construction highlights the complexity of critical events in sociotechnical systems. This article analyzes the event through the lens of Proactive Safety Engineering by Washington Ramos Barbosa, using the models of the Structured Sociotechnical Approach, Dynamic Risk Management, and the Systemic Vision of Safety integrated with other organizational areas. The analysis demonstrates that the accident cannot be understood solely as a technical failure, but rather as the result of deficient interactions between engineering, management, and organizational culture. Based on the official report from the Dutch Safety Board, structural causes are discussed and reflections are presented for advancing safety management in complex environments.

Introduction

Accidents involving lifting operations represent critical events with high destructive potential, especially when embedded in complex engineering contexts involving multiple organizational actors. The Lochem accident, which occurred on February 21, 2024, during the construction of a bridge over the Twente Canal, involved the collapse of a structural segment during a crane lifting operation, resulting in fatalities and injuries.

The official investigation identified failures in load stability, deficiencies in risk identification, and improper exposure of workers to hazardous zones. Complementary sociotechnical interpretations broaden the understanding of the event by highlighting systemic interactions that contributed to the outcome.

This article proposes a structured analysis based on Proactive Safety Engineering, emphasizing that major accidents emerge from the interaction between technical, human, and organizational factors.

Analysis

The analysis of the Lochem accident, from the perspective of Proactive Safety Engineering, reveals the presence of interdependent failures that go beyond the technical domain, characterizing a sociotechnical collapse.

From the Structured Sociotechnical Approach, it is observed that the system failed in articulating its fundamental elements. The lifting engineering showed limitations regarding load stability, indicating insufficient design and validation criteria. However, this technical failure did not occur in isolation. There was a disconnection between planning, validation, and execution, with the absence of effective independent verification mechanisms. Excessive trust among the involved parties replaced formal validation processes, characterizing a structural fragility of the sociotechnical system.

Under the Dynamic Risk Management model, the accident reveals the organization’s inability to recognize and manage emerging risks specific to the context. Risks were treated generically, without considering the particularities of the lifting operation. The absence of continuous updates in risk assessment, combined with a lack of adaptive mechanisms, prevented anticipation of the load’s unstable behavior. In this case, risk management proved to be static and disconnected from the dynamic operational reality.

From the perspective of the Systemic Vision of Safety integrated with other organizational areas, the accident exposes failures in governance and integration between engineering, operations, and management. The decision to allow workers to remain close to the suspended load demonstrates a systemic failure in prioritizing safety over operational demands. Safety was not treated as a central and transversal element, but rather as a peripheral component. This disconnect reinforces the notion that safety was not effectively integrated into strategic and operational decision-making.

Additionally, the organizational environment demonstrated a lack of a critical questioning culture. There was no evidence of structured challenge-and-response processes in which technical and operational assumptions are systematically verified. This gap contributed to the normalization of unsafe conditions, favoring the occurrence of the event.

Thus, the Lochem accident can be understood as the result of a system operating with accumulated fragilities, where technical failures were amplified by organizational and cultural deficiencies.

Conclusion

The Lochem lifting accident demonstrates that critical events in complex systems are not caused by isolated factors, but emerge from the interaction of multiple fragilities throughout the sociotechnical system. The analysis based on Proactive Safety Engineering shows that the failure in load stability was only the final element in a chain of deficiencies involving risk management, organizational integration, and safety culture.

The absence of a structured and dynamic approach to risk management, combined with the lack of systemic integration of safety with other organizational areas, created an environment conducive to the occurrence of the accident. Informal trust replaced formal verification processes, and safety was not effectively incorporated as a central value in operational decisions.

This case reinforces the need to evolve traditional safety models toward more robust, integrated, and proactive approaches. Proactive Safety Engineering provides a structured path for this transformation by considering safety as an emergent phenomenon arising from the interactions between technology, people, and organization.

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For more information, videos, and complementary materials, about Safety, access the links at the end of this post. Are we paying attention to the essential issues for the Safety of Organizations? How many lives, what social, environmental, patrimonial impact, in the image of the organization and others, would be spared? It is important to look into these issues, and to deepen academic studies, with application in companies, to develop proposals to avoid these tragedies. Below is the proposal for preventing and mitigating major and fatal negative events, which I developed based on studies and applications in organizations. It is important to present models, principles and structured forms, together with lessons learned from Major and Fatal Negative Events, which facilitate the analysis of these tragedies, That's why I created the Prevent Tragedy Course - Proactive Safety, Risks, and Emergencies Methodology (ProSREM). I developed ProSREM, in my Ph.D., in Production Engineering at UFRJ, and used as academic bases: Ergonomics, Resilience Engineering, Integrated Management Systems (Quality, Safety, and Environment), among other methods and tools, and my database to build this proposal, was the biggest and fatal negative events, prominent in the world and in Brazil, I apply this methodology in organizations, companies, sectors, and activities. If you are interested in the proposal, send me an email, and when there is the availability of e-learning training, of the Introductory Course of the Proactive Safety Method, Risks and Emergencies, I can contact you, the email is: washington.fiocruz@gmail.com I will send you a form, for your registration, for the e-learning training. If you are a professional with experience in the area of ​​safety, risk management, or similar areas, the initial training will consist of two 1-hour meetings, plus guided reading of the modules, complementary materials, and other guidelines, which I will send. I will assemble these training, in order of registration, so speed up yours, to start the course earlier. Prevent Tragedy Course - Reports of professionals from the course's study cycle: - They liked the proposal, it lacks this approach with application in the industry (deficiency in the training), very didactic, motivating for the theme, bringing reality, bringing disasters, it could be avoided, ANDEST (National Association of Teachers in Engineering Safety at Work in Brazil) identified a deficiency in risk management in the training of the safety eng., posts of proactive safety are important, you raise the ball, it is up to people to absorb the lessons of the post, I encourage them to understand what happened, think about all the aspects, awaken this need for analysis.
RISK MANAGEMENT modules, AND THE PROACTIVE SAFETY METHOD, RISKS AND EMERGENCIES.



Article approved in JRACR journal - The Sociotechnical Construction of Risks, and Principles of the Proactive Approach to Safety



It is necessary to develop in-depth studies on major accidents/tragedies, and it is important to understand how the Social Construction of Risks occurs and bring together the contributions of Engineering, Sociology and Psychology on this topic, a proposal in this sense with the objective of Preventing Serious Accidents at e-book: https://www.researchgate.net/publication/386874829_Training_in_the_Prevention_of_Major_Accidents_through_the_Proactive_Safety_Approach


Participate, specialize and support the dissemination of this initiative

Greetings,

Prof. Eng. Washington Barbosa, DSc from COPPE/UFRJ, with professional experience in organizations since 1984.

Creator of the Project:

How Proactive Safety Engineering (PSE) Saves Lives and Companies

Let's Transform Weak and Theoretical Safety Management into Effective and Practical through PSE




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